1. Yes, based on the described issues, the fault is likely due to poor manufacturing of the upper part of the air filter housing. This fault affects Verso/Sportsvan models with engine code 1WW.
2. Remove the upper part of the air filter housing and then check the fit of the air intake filter (Figure 1). If the air intake flap is loose or missing, replace the upper part of the air filter housing. Clear the fault codes and perform a road test.